How We Recreate Hard-to-Find Dashboard Parts with 3D Printing

When it comes to restoring or modifying classic cars, one of the biggest headaches is finding replacement interior parts, especially dashboard fascias, trims, and covers. Many of these parts haven’t been produced for decades, and if you do find them second-hand, they’re often cracked, warped, or missing clips.

That’s where we come in.

At DashWerks, we’ve developed a process to scan, design, and manufacture custom dashboard and interior parts with factory-like fit and finish, using industrial-grade 3D printing technology.

Step 1: Scanning the Original Part (Even if It’s Damaged)

We start by 3D scanning the original piece, whether it's a full dash fascia, gauge cluster surround, column cover, or a broken trim panel.

Even if the part is:

  • Warped from age

  • Missing mounting tabs

  • Cracked or incomplete

…we can still work with it. Our scanning process captures every contour and measurement with high precision. 

Step 2: Reverse Engineering & Design Improvements

Once scanned, we bring the part into CAD (Computer-Aided Design) software, where we:

  • Repair any damage in the digital model

  • Reinforce weak spots or cracked areas

  • Improve the design for modern use (e.g. to fit a digital display or aftermarket gauges)

  • Add mounting points, clips, or support structures as needed

This is also where we can customize the design — whether you want a smooth, shaved look or a fascia adapted for a Haltech, Powertune, or MoTeC digital screen.

Step 3: Industrial-Scale SLA 3D Printing

We don’t use hobby-level printers. Our parts are produced on a large-format industrial SLA resin printer, giving you:

  • Fine surface detail

  • Minimal layer lines

  • Excellent dimensional accuracy

  • High heat resistance (perfect for interior environments)

We print full-size dash fascias, column covers, and trim panels up to 780mm wide in a single piece. No gluing together or compromising strength.

Step 4: Post-Processing & Quality Control

After printing, each part is:

  • Washed and UV-cured.

  • Sanded. 

  • Optionally painted in smooth, textured, or raw finish, depending on customer preference

Why This Method Works

✅ Perfect for rare models – No need to chase wreckers or wait months for a lucky find
✅ Customisable – Fit your aftermarket digital dash or modern upgrades
✅ Repeatable quality – Once scanned and perfected, we can reproduce on demand
✅ Made in Newcastle, NSW – Fast local turnaround, no overseas delays

Got a Dash You Can’t Replace?

We’re always scanning new models. If you’ve got an interior part that’s broken, missing, or you want custom-made, reach out!. We can work from your original part, or even help you design something from scratch.

From classics to street builds, we’re here to help you bring your vision to life.

DashWerks — Components done in a dash.
Factory fit. Custom feel. Australian made.